Surfacing composite wear-resistant steel plate
The manufacturing process of cladding composite wear-resistant steel plates mainly includes the following steps:
1. Material preparation
First, wear-resistant alloy materials and matrix materials need to be prepared. Wear-resistant alloy materials usually use high-hardness alloy steel or cast iron, while the base material can choose high-quality low carbon steel or alloy steel.
2. Surface treatment
Before cladding welding, the surface of the base material needs to be treated. Sandblasting or brushing is usually used to remove oil and oxides on the surface to ensure a strong bond between the surfacing layer and the base material.
3. Surfacing welding
Surfacing welding is a key step in bonding the wear-resistant alloy material to the base material. Surfacing welding is usually carried out using methods such as arc welding, argon arc welding or laser welding. During the surfacing process, attention should be paid to controlling the welding parameters to ensure the quality and performance of the surfacing layer.
4. Heat treatment
The steel plate after surfacing needs to be heat treated to improve its hardness and wear resistance. Commonly used heat treatment methods include quenching and tempering. By controlling the heat treatment parameters, the steel plate can achieve the ideal hardness and toughness.
5. Processing and forming
Finally, the heat-treated steel plate can be processed and formed. According to specific application requirements, steel plates can be processed by cutting, drilling, stamping, etc. to meet different usage requirements.
Advantages of overlay welding composite wear-resistant steel plates
Compared with traditional wear-resistant materials, overlay welding composite wear-resistant steel plates have the following advantages:
High resistance Wearability: The wear-resistant alloy layer of the surfacing composite wear-resistant steel plate has extremely high hardness and wear resistance, which can effectively resist wear and impact and extend the service life.
Good toughness: The base material of the cladding composite wear-resistant steel plate has good toughness and impact resistance, which can effectively absorb impact energy and reduce the risk of damage and fracture.
Easy to process: The surfacing composite wear-resistant steel plate can be cut, drilled, stamped, etc. as needed, making it easy to install and use.
Good adhesion: The wear-resistant alloy layer of the cladding composite wear-resistant steel plate has good adhesion with the base material and is not easy to peel and fall off.
Low maintenance costs: Because the cladding composite wear-resistant steel plate has a long service life and good wear resistance, it can reduce equipment downtime and maintenance costs.
The market prospect of cladding composite wear-resistant steel plates
With the increasing demand for wear-resistant materials in the industrial field, the market prospects of cladding composite wear-resistant steel plates are very broad. It is used more and more widely in mining, coal mining, metallurgy, construction and other industries, and has achieved significant economic and social benefits.
In the mining industry, cladding composite wear-resistant steel plates can be used for wear-resistant parts such as excavator buckets and crusher tooth plates, effectively extending the service life of equipment and reducing maintenance costs.
In the metallurgical industry, cladding composite wear-resistant steel plates can be used for wear-resistant parts such as the lining of iron-making furnaces and the bottom of steel-making furnaces, improving the efficiency and stability of the equipment.
In the construction industry, cladding composite wear-resistant steel plates can be used for wear-resistant parts such as mixing blades of concrete mixer trucks and delivery pipes of concrete pump trucks, reducing equipment failure rates and maintenance times.
It is foreseeable that with the continuous advancement of technology and the increasing market demand, the market prospects of cladding composite wear-resistant steel plates will be broader.
The future development trend of cladding composite wear-resistant steel plates
With the continuous development of industrial technology and the continuous expansion of application fields, the future development trend of cladding composite wear-resistant steel plates will appear Characteristics in the following aspects:
Material research and development: With the advancement of science and technology, the research and development of wear-resistant alloy materials will pay more attention to the improvement of the hardness, wear resistance and toughness of the materials to meet the changing needs. industrial needs.
Manufacturing process: The manufacturing process of cladding composite wear-resistant steel plates will be more refined and intelligent. Through the introduction of automated equipment and robotic technology, production efficiency and product quality will be improved.
Application fields: Overlay welding composite wear-resistant steel plates will be used in more fields, such as electric power, chemical industry, ports and other industries, to meet the needs of different industries for wear-resistant materials.
Environmental performance: With the improvement of environmental awareness, the environmental performance of cladding composite wear-resistant steel plates will become an important development direction, and more environmentally friendly and recyclable wear-resistant materials will be developed.
It is foreseeable that with the continuous advancement of science and technology and the increasing market demand, the future development of cladding composite wear-resistant steel plates will be broader and more sustainable.
Purchasing suggestions for cladding composite wear-resistant steel plates
When purchasing cladding composite wear-resistant steel plates, you need to consider the following factors:
Material selection: According to the specific use environment and requirements, select appropriate wear-resistant alloy materials and base materials to ensure the wear resistance and impact resistance of the product.
Manufacturer reputation: Choose manufacturers with good reputation and rich experience to ensure product quality and after-sales service.
Technical support: Choose manufacturers that can provide complete technical support and solutions to meet the needs and requirements of different customers.
Price comparison: Compare prices and product quality among multiple manufacturers, and choose the product with the highest price/performance ratio.
Sample test: you can buy a small amount first